Benchwork - How To Make Curved End Corners?

rtobys Dec 21, 2012

  1. rtobys

    rtobys TrainBoard Member

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    Benchwork Underway

    I've been out in the garage doing one of the other things I love to do. Woodworking.

    Here I've cut most of the pieces and drilled/routed holes for both wiring and weight reduction.
    DSCN4546.jpg

    The pocket jib is a fabulous tool if you don't have one.
    DSCN4547.jpg

    Getting ready to install. I almost scrapped the whole idea due to the amount of space it takes up in this small room. Then I thought I'd just give it a try. If it doesn't work out I can always take it down. We'll see.
    DSCN4548.jpg DSCN4551.jpg

    Next up is bracing. I don't want legs, so I think I'll create bracing for the left and right sides out to about 20" from wall. Should be enough to hold everything up, but not strong enough to climb on.
     
  2. poppy2201

    poppy2201 TrainBoard Member

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    Looking good. I can't wait to get mine started. I don't have room at the apartment to cut plywood so a builder from church is going to rip the cabinet grade birch plywood to 1x4 size for me and then I can cut the pieces to length and drill pocket holes, etc. at the apartment. I am going to attach L-shaped legs and on the staging module I'm placing the typical H-shaped legs.

    Due to the holidays, all this won't happen until after the 1st of January.
     
    Last edited by a moderator: Dec 23, 2012
  3. HuskerN

    HuskerN E-Mail Bounces

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  4. BoxcabE50

    BoxcabE50 HOn30 & N Scales Staff Member TrainBoard Supporter

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    Is the angle adjustable for this tool? What type of screw are you using, to help prevent any chance of splitting?
     
  5. rtobys

    rtobys TrainBoard Member

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    No, it does not have an adjustable angle. I'm using specific screws designed to be used with the jig which have a larger washer like flange the exact diameter of the bit that sort of counter sinks.

     
  6. rtobys

    rtobys TrainBoard Member

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    That's it for today. The bracing is complete and is now a pretty solid unit. Tomorrow I'll work on the adjacent benchwork.

    DSCN4552.jpg DSCN4553.jpg DSCN4555.jpg
     
  7. tommyh

    tommyh New Member

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    BoxcabE50

    http://www.kregtool.com/ should have all the information you need. They are available at the home improvement box stores.

    I purchased the Kreg jig Jr. a few years back when redoing our kitchen over & was able to do some nice custom work. VERY handy for wood joinery.
     
  8. rtobys

    rtobys TrainBoard Member

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    Thanks everyone for your feed back. Unfortunately the plan that David helped design for me turned out to be too deep. After building all the benchwork and installing (including overhead frame for lighting) there was just no way to reach the back corner. So be wary of plans that don't have proper access! Anyway, I was able to sell the whole setup to a local guy who was overjoyed to get it. So back to the drawing board...
     
  9. I'm glad you found my benchwork products inspiring.

    The curved benchwork is 4 layers of luan plywood glued and clamped together. If you try to make a piece make sure you have one bar clamp or c clamp for every 3-4 inches of curve you plan on constructing as well as a flat surface to build it on.

    Ondrew
    modelrailroadbenchwork.com
     
  10. RGW

    RGW TrainBoard Member

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    It's actually an easy process as boxcab has described. Cut the 1x4 in the radius you desire, then using the 1/8th inch masonite, simply attach the masonite along the edges of the crossmembers (1x4's). The pocket screws are perfect for adhering the 1x4's to the benchwork structure and panhead screws are excellent to attach the masonite.

    uploadfromtaptalk1369757830380.jpg

    For inside curves, here is an example of how we used the flexibility of the masonite to solve that issue.

    uploadfromtaptalk1369757942090.jpg

    Three screws is all that took in the final process.

    Hope this helps. Michael
     
  11. BobD

    BobD TrainBoard Member

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    RGW - What did you use to hang the layout from the walls? They look really interesting for what I want to do.
     
  12. RGW

    RGW TrainBoard Member

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    Bob, check out my RGW thread, post 14, page 2 of 19.

    http://www.trainboard.com/grapevine/showthread.php?p=926168

    I had a customer machine the brackets from 3/16" thick steel. I designated the size and location of the holes, 2 for mounting to wall with 3" lag bolts, 2 for mounting the boxes to the bracket and one for the ability to run wires.
     
  13. BobD

    BobD TrainBoard Member

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    Thanks. I was afraid they were custom. Spent a bit of time reading/looking at you blog - very nice indeed.
     
  14. RGW

    RGW TrainBoard Member

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    Thanks Bob. Michael
     

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