N scale handrails

SteamDonkey74 Jun 30, 2009

  1. SteamDonkey74

    SteamDonkey74 TrainBoard Supporter

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    For those of you who make your own handrails in N scale, I would like to ask what type of wire you use and what thickness.

    I want to make some handrails for my Milwaukee Road passenger cars that I am building up from brass sides.

    Thanks,
    Adam
     
  2. BarstowRick

    BarstowRick TrainBoard Supporter

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    My humorous side of me (what I think is funny), wants to answer "16 gauge wire". But, we both know better. I would think you'd want something in the 24, 26 and/or smaller.

    Perhaps we can shake down some of our nuts and bolt counters to help us out.
     
  3. Flash Blackman

    Flash Blackman TrainBoard Member

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    What is the diameter of a prototype handrail? Let's say 0.75 inches, approximately. So .006 inch wire times 160 is 0.96 inches. I have used .006 wire and it was so very fine that I went to .010 inch wire. That is .010 wire times 160 equals 1.6 inch diameter handrail. Too big but it is more durable and more visible; I prefer the larger size.

    I make mine using Detail Associates brass wire and Gold Medal Model stanchions...when I used to make them. I no longer do that as long as there is a commercial handrail alternative.

    .006 brass wire handrail (B30-7):
    [​IMG]

    .010 brass wire handrail (SD38-2):
    [​IMG]

    Stock Kato SD40-2 handrail on the left with .010 wire grabs; .010 handrail on the right on the SD38-2.
    [​IMG]

    .006 handrail on an original Atlas GP40 shell:
    [​IMG]

    Hope this helps. It depends on what you want.
     
  4. BarstowRick

    BarstowRick TrainBoard Supporter

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    Flash,

    I like what you did with your handrails. They look authentic and close enough for these eyes.

    I like the Gold Medal Model stanchion's you used.
     
  5. SteamDonkey74

    SteamDonkey74 TrainBoard Supporter

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    That wire you used for the handrails looks about the right size for the handrails and grab bars for the passenger cars I am building.

    Thanks!
     
  6. sp9800

    sp9800 TrainBoard Member

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    Hello Flash,

    The diameter of prototype handrails is 1.5". The.010" material is just fine. Alternately, .008" is just a tad finer, representing 1.28" diameter. Add a coat of paint to it and there you go!

    Donnell

    PS - Use the .006" material for your grabirons for visual contrast.

     
  7. TJS909

    TJS909 TrainBoard Supporter

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    Those are Aweasome Flash!!
    I was always happy with Atlas and Kato handrails till you did this!
    Dang it...
     
  8. Flash Blackman

    Flash Blackman TrainBoard Member

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    I think the newer Atlas - InterMountain - Athearn - LL Proto - and maybe Kato handrails are finer than those on the original run Kato SD40-2. Handrails today are much better than they used to be. I suppose some modelers routinely replace the handrails but that is too much for me. I am going nuts adding air hoses to my old engines and those are simple (BLMA) compared to changing out all the handrails.
     
  9. randgust

    randgust TrainBoard Member

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    I use .010 wire for rails, and typically .015 for stanchions. I still prefer to use wire; easier to keep everything straight, assemble on the body, and solder everything up. Because I 'primarily' model ATSF, the verticals are always blue and the rails are usually yellow.

    I've tried .008, too fine. I like Detail Associates; I'll use KS metals if I can't find it. The Walthers stuff that comes in a loop is pretty useless.

    One of the big advantages is that the wire takes a real beating and just rebends, and it also holds paint really really well. I've been doing this since the 70's when I was demonstrated the technique by Tom Hoover.

    [​IMG]

    [​IMG]

    I do the brass handrails as a custom service, works just fine AFTER painting.
     
  10. jhn_plsn

    jhn_plsn TrainBoard Supporter

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    Here, here. Something else to add to the list of to do's for the more proto look.
     
  11. SteamDonkey74

    SteamDonkey74 TrainBoard Supporter

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    I went to my LHS yesterday and picked up one size of wire and then ordered some .006 and .008. It should be in in about a week.

    Those handrails you guys are making with the stanchions on your diesels are amazing!
     
  12. Bill Denton

    Bill Denton TrainBoard Supporter

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    FWIW, I like to use .008 Phosphor bronze wire from Tichy Train Group.

    [​IMG]
     
  13. SteamDonkey74

    SteamDonkey74 TrainBoard Supporter

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    Bill,

    This looks great! Is that one of your shells?

    Adam
     
  14. Bill Denton

    Bill Denton TrainBoard Supporter

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    Yes, it is. Just finished building the master for a RPO car, I hope to cast it up later this week.
     
  15. pastoolio

    pastoolio TrainBoard Member

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    Hey Adam, when you get a few under your belt, I'll send you all my IM tunnel motors so you can redo the crappy handrails on them. :D

    Mike
     
  16. National Mallets

    National Mallets TrainBoard Member

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    Thanks!

    SD74, THANKS for starting this thread! And thanks also to the posters. Great info right here I need now, even a few years later. Ric
     
  17. randgust

    randgust TrainBoard Member

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    Things have changed a bit in a couple years. I'm putting a set on my Intermountain SD45-2 right now. Not because they are replacing oversize ones, but because that they are so $%##! fragile that I broke them in just handling the locomotive. I won't have that problem with brass wire, and they will hold paint.
     
  18. Randy Stahl

    Randy Stahl TrainBoard Supporter

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    On Bill's suggestion I just bought $80.00 worth of Tichy phosphor bronze .010 wire. Now I gotta figure out how to bend 3200 grab irons without being committed.

    Randy
     
  19. SteamDonkey74

    SteamDonkey74 TrainBoard Supporter

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    Randy, did you say 3200? Agggh!

    If they're all roughly the same, I would recommend, strongly, building a simple jig. Get everything all set up, and then grab a cold beverage of your choice, pop in a movie, and get to work.
     
  20. Randy Stahl

    Randy Stahl TrainBoard Supporter

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    I'm doing the exact same cars you are , the thing is , there are well over 200 cars !! I figure 16 grabs per car.

    Getting started in N scale? Don't do what I did , spend money on trains till the wife left. (unless you have a dual agenda like I did)

    Randy
     

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